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CAPSmill

Quick and smart CNC programming for milling

CAPSmill is an easy-to-use CNC programming software for milling machines, ideal for job shops and mass production environments. It helps reduce cycle times, generate first-time-right programs with zero editing, and provides detailed outputs like tool lists, cycle times, process sheets, and spindle power graphs.

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Problems We Solve

Key challenges faced by CNC shopfloors

Fear of machine collision

Tool and machine collisions on CNC machines are dangerous and expensive. To avoid collisions, programmers and setters spend excessive time on machine setups. Fear of crashes and spindle jams keeps your CNC machines running under-utilized, preventing them from delivering the profits they’re truly capable of.

Dependency on CNC programmer

Hiring CNC programmers is expensive. Without them, the shopfloor stops, leading to total production loss. CNC programming often relies on individual programmers who work on their own terms. You’re always dependent on them for programming and to keep your money-making machines running.

Frequent trial Runs

On the shopfloor, CNC programs are often handed directly to operators, who run them on the CNC machine to check for collisions and dimensional accuracy. Any issues found are reported back to the programmer, who then makes corrections. This back-and-forth process leads to frequent trial runs, keeping your CNC machine idle for long periods. Inefficient CNC programming like this results in lost productivity and profits.

Multi-Controller Complexity

Shopfloors often run a mix of machines with different controllers such as Fanuc, Siemens, Mitsubishi, Mazak, and Haas. Each controller uses its own programming format and structure, creating challenges when the same part runs on multiple controllers simultaneously. Programmers must write separate programs for each controller version, making the process tedious and time-consuming.

Features And Benefits

How CAPSmill helps you boost your profits

No Machine Downtime

Eliminate machine downtime caused by program checking, single-block execution, and dry runs on the CNC machine. With CAPSmill, you can simulate the entire machining process before the part ever reaches the machine—ensuring there are no surprises or reworks. It also generates a detailed tool list, improving communication between the programmer and operator for smoother, error-free production.

Automatic Safe path logic

CAPSmill CAM software generates automatic safe tool paths to eliminate collisions on your CNC machine. These paths are fully optimized and G-code ready, allowing smooth execution without the need for manual correction. With built-in toolpath optimization and collision avoidance, CAPSmill ensures reliable, efficient, and error-free CNC programming every time.

Cycle time reduction

Cycle time is drastically reduced through the automatic selection of cutting parameters. CAPSmill’s extended tool library recommends the most suitable cutting data based on workpiece material and tool insert grade. With automatic cutter compensation, you get first-time-right parts, eliminating trial-and-error and reducing part rejections—making your CNC programming faster and more reliable.

Accurate calculations

With CAPSmill, you never lose an order. It provides accurate cycle time estimation, enabling you to generate realistic, data-driven CNC quotes. As a powerful CAM solution for cost estimation, CAPSmill keeps your quotes competitive and reliable—helping you win more business without relying on guesswork.

Testimonials

We work with some of the top companies in the manufacturing industry.
Hear directly from their leaders about how our solutions have made a big difference.

We’ve seen a lot of OEE improvements because now we can understand the parts, the spindle runtime, how effectively we are running. It’s actually helped us to move from 3 shifts down to 2 shifts with more output. So we’ve moved from about 30% spindle utilization to now over 55% spindle utilization.

Gavin Price
MD Aaran1 Engineering
Our downtime has decreased by 10%. The downtime, especially in the night shift, has reduced by more than 25%, which is a very, very important thing for us and is contributing a lot towards our productivity.

Deepak Pinto
MD Zenith Precision
Overall, I see at least 8 to 10% efficiency improvement, especially OEE and the spindle run time. Setup time has been reduced and we can see an improvement of at least 10 to 12% production improvement.

B.T. Umesh
DGM, CIM Tools
It takes hardly 10 minutes for a person to connect to the machine. I can tell you that we are able to reduce the downtime, and we are able to improve productivity. The middle level supervisors and managers are also satisfied with the exact data that they are getting from the Leanworx system.

Gurpreet Singh
MD, Pal Shell Cast
With Leanworx we have been able to bring down our machine downtime by about 30% and increase in OEE by 10 to 15%, which is a huge saving. We have been getting fantastic results out of it. The reports that we generate every morning give us a good insight on the productivity and the performance of the operator as well as the machine.

Sanjay Desai
CEO, RBD Engineers

After implementing Leanworx we are no longer discussing the quality of data or accuracy of data. Discussion revolves around what can be done to improve productivity. Looking at the benefit of utilizing and improving the equipment utilization, the incremental cost that we incur by paying the subscription is very small and it's a good value proposition from our point of view.

L Krishnan
MD, TaeguTec India

When a customer asks, What is your OEE? We say 85%. Are we really at 85%? I don't think so. After installing Leanworx and improving systems, it's 88 when we finally checked the last time. So that's a substantial advantage.

Anil Machani
Director & President – Operations, SSS Springs

Learn from our experiences

Practical insights from the shop floor to elevate CNC machining.

Frequently Asked Questions

Here are some common questions customers frequently ask about CADEM

CAPSmill involves just 3 basic steps: First, import or draw the part and workpiece using the inbuilt CAD system. Then, add the sequence of machining operations and select cutting tools from the built-in tool library. Finally, define the machining area for each operation. CAD drawings can be easily imported, and tool selection is quick and intuitive.

Yes, you will receive complete training on how to use the software. Our experts will guide you through all key features and workflows, helping you use CAPSmill confidently and become self-sufficient in a short time.

CAPSmill supports only 2.5 axis (X,Y Simultaneous and Z) turning operations. For Die milling operations, we offer a separate dedicated solution designed for complex contour milling. Explore our die milling solution

CAPSmill supports only 2.5 axis milling. For Multiaxis and 5 axis milling, we offer a separate solution. Explore our 5 Axis solution

Ready to transform your CNC machining?

Whether you’re a manufacturer, educator, or training provider, CADEM has the tools to help you move faster and smarter.